Carolina Clubs Maple bats!

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THE PROCESS

Each and every maple and ash bat produced by Carolina Clubs requires two fully operational production facilities. Carolina Clubs is one of only four wood bat manufacturers that can state with true conviction,

"We control from standing timber through finished bat!"

 

Our sawmill located in upstate New York begins the entire production process with the selection of timber. This includes walking wood lots and selecting trees which meet our specific criteria. Large quantities of logs are also purchased through our network of local farmers, land owners, independent loggers as well as concentration yards. Quality timber for Maple bats
start of wood bats Harvesting logs used in the production of Carolina Clubs high quality maple and ash baeball bats is a specialized and selective process. Many of the areas we harvest are remote wood lots. Building logging roads for large equipment in many cases is impossible. The utilization of draft horses allows for such precise and selective work.
Logs are transported to our sawmill from the entire State of New York as well as Pennsylvania and the surrounding regions. Deliveries typically avereage 65 logs per truck, but at times may require a pup trailer. **fact** Most of the lumber being sold as Canadian Maple is actually harvested from the state of New York. professional maple bats and ash bats
professional grade wood bats Logs that are delivered by independent contractors will be scaled and graded in our yard. During this process negotiating a fair price is common practice.
Recently scaled and graded logs waiting to be processed. waiting to be wooden bats
mlb maple and ash wood bats When purchasing large volume During the warmer months, logs are sorted and stacked under cover in our log bays. Summer heat will cause the logs to begin to dry prematurely which can be detrimental to the integrity of the finish bat.

The logs are then bucked down to 40 inch bolts and inspected again for quality. Pictured here is a veneer quality bolt that is well on its way to becoming a Carolina Clubs Maple bat. Notice the amount of white wood present. major league maple wood bats
producing high quality Maple wood bats! These bolts are then processed using a custom built splitter. This piece of equipment is capable of splitting a 48 inch bolt. The log will naturally split along the grain with the help of the 60 ton hydraulic ram. The end result from "splitting" are high quality wedge shaped blanks ready to be turned into a rough billit.
The wedge or blank is ready to be turned into a rough billet. This process is obtained by using a lathe which incorporates a cutterhead equiped with 24-48 knives. The cutterhead spins at approximately 3200 rpm. This process removes excess wood from the blank until a rough round billet is produced. Throughout the turning process the lathe operater is able to adjust each individual billet in order to get the straightest grain possible. another mlb maple bat!
mlb maple and ash wood bats These high quality billets are then palletized and ready for drying. Our dry kilns are filled to capacity and the 30-35 day drying cycle begins. During this process the billets are carfuly monitored. Precise measurements of kiln conditions including billet moisture content, kiln temperature and Humidity are measured daily. This ensures that the drying process is on schedule. Many factors are taken into account when properly drying these high quality billets.
Once the drying cycle has been completed these billets are re-doweled to a 2.75 inch diameter. During the drying process as moisture is removed from the wood fibers the dowels will oval or eggshape. The re-doweling process removes the eggshape and restores the dowel to a perfect round. ash wood bats!
the best maple bat and ash bat available! Each billet is precision end trimmed to 37 inches and palletized. The pallets are shrink wrapped for protection and ready to be shipped to our production facility in Wellington, Florida.
Upon arrival at our facility in West Palm Beach, Florida the billets will be inspected, weighed and sorted. These billets are then stored in racks that hold over 10,000 pieces. ash wood bats!
the best maple bat and ash bat available! As orders are filled, the billets are selected and loaded into a State of the Art CNC wood turning lathe. This lathe is capable of turning one bat every 38 seconds.
The turning process using this equipment is not only fast but exemplifies precision at it's best. The top of the line equipment assures our clients receive true and consistant models. ash wood bats!
the best maple bat and ash bat available! Every Maple and Ash wood bat produced by Carolina Clubs is hand sanded. The process of hand sanding will allow for additional quality checks allong the way.
The application of high quality finishes in a variety of colors are applied. Followed by our "Registered" trademark and branding including the players name and/or team. Throughout the entire process spot checks insure quality standards reached. In this picture the quality of the clearcoat is inspected. ash wood bats!
the best maple bat and ash bat available! Once the finishes are properly cured then each bat is individually bagged. All orders are boxed and ready to be shipped.


From start to finish Carolina Clubs wood bats are produced with unparallelled precision and craftsmanship. Our years of experience have allowed us to become one of the largest manufacturers of Professional wood baseball bats worldwide. Don't be fooled by imitators. Be informed and make the decision to use only the best, Carolina Clubs!

 

Copyright 1993 - 2008 © Carolina Clubs, Inc. All rights reserved.
E-Mail:
info@carolinaclubs.com

PRO MAPLE BATS REGULARLY $95.00     NOW $65.00          CAROLINA CLUBS "THE BEST QUALITY MAPLE BATS AND ASH BATS AVAILABLE!"           USED BY OVER 125 MAJOR LEAGUE PLAYERS           MONTHLY SPECIALS           PRO MAPLE BATS REGULARLY $95.00     NOW $65.00           USED BY OVER 125 MAJOR LEAGUE PLAYERS           PRO MAPLE BATS REGULARLY $95.00          NOW $65.00          CAROLINA CLUBS "THE BEST QUALITY MAPLE BATS AND ASH BATS AVAILABLE!"           PRO MAPLE BATS REGULARLY $95.00      NOW $65.00          CAROLINA CLUBS "THE BEST QUALITY MAPLE BATS AND ASH BATS AVAILABLE!"           MONTHLY SPECIALS           PRO MAPLE BATS $95.00      NOW $65.00          PRO MAPLE BATS REGULARLY $95.00     NOW $65.00          CAROLINA CLUBS "THE BEST QUALITY MAPLE BATS AND ASH BATS AVAILABLE!"